Shopping on the internet is becoming more popular than ever. It’s easier and more affordable to shop from the comforts of home than to take a ride to the store for the products people need. With a click of a button on their smartphone or computer, people can have products delivered right to their doorstep.
Your business needs custom shipping boxes to get your products into the hands of your customers. But what are the advantages of custom shipping boxes? Can custom boxes help your business? Discover the answers to these questions and more to see how custom packaging is worthwhile for your business.
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You may have heard the saying, “We eat first with our eyes.” This statement refers to making food look good as well as taste good, but it can apply to your company’s packaging game plan. With custom branding on your boxes, people will start associating your company with a certain aesthetic. They’ll have feelings about your company before even buying or using one of your products for themselves. Before even “tasting” your product, they’ll have an idea of what they could expect based on your branding.
Your customers choose you because they enjoy your products. Appeal to them further with a brand image they enjoy and recognize. They’ll love seeing your logo show up on their doorstep, and that will only add to their excitement for opening the package. It will be like a familiar friend paying them a visit — or a meal that looks as good as it tastes.
Reaching new and existing customers is all about marketing. You can appeal to your target audience and make them proud to be a part of your customer base with an image they can get behind. Get your brand out there with custom boxes that give consumers something to think about and identify with.
Think of boxes like a canvas for you to paint your message across. Do you care about the environment? Does your business donate to charities or other social causes? What’s your company mission and vision? Think about what you want people to know about your business and put that information on custom boxes for your products. You may see a higher return as you show your intended consumer base what you stand for.
Shipping can get expensive based on the size and weight of your boxes. That’s why you should try to get the right size packaging for your products. You should limit the amount of empty space within your packaging while also ensuring your products are safe during transit. Achieve this goal with custom box sizes for each of your products.
Bolt Boxes wants to help you get perfectly sized boxes for your items. You spend a lot of time, effort and money making high-quality products, so you should have packaging that lives up to that standard. Send us pictures of your products along with measurements. Or send us a product sample to ensure we make the perfect box for your products while keeping them safe on their way to your customers.
When you ship your products out for delivery, they pass through a lot of hands. Shipping plant workers, delivery people and even neighbors will all see your company’s boxes on their way to their final destinations. In a world with countless companies and delivery boxes, you should do all you can to make yours stand out.
Use bold lettering, bright colors, interesting designs and unique box styles to set yourself apart from other companies’ packaging. Package handlers will take note of your unique packages, furthering your brand image and marketing tactics. You can even add customized images and lettering inside your packaging to greet your customers when they open their packages. Those touches could be enough to encourage them to buy from you again. Vibrant, unique boxes are part of a comprehensive campaign to give you the edge over your competition.
Caring for the environment is everyone’s duty. When it comes to packaging your products, you may wonder if there is an eco-friendly solution. Luckily, there is.
If your company cares about the environment, our custom shipping boxes are a must. We use 100% recyclable materials in our boxes so you can feel good about where your packaging ends up at the end of its lifecycle. Plus, we use 60-95% post-consumer waste in our packaging, helping to reduce our own carbon footprint, as well.
At Bolt Boxes, we fulfill all our orders in-house. That means we do it all ourselves — no need for outsourcing to third parties. Outsourcing opens up the door to miscommunication, delays and other roadblocks. Because we handle the entire process from start to finish, we can make sure you get your order of custom boxes on time.
We are the fastest custom box manufacturers in the world. Be confident when you order custom packaging from us that you’ll receive your order on time and in perfect condition. We pride ourselves on our fast turnaround, and we do it so your business can reach its goals.
The team at Bolt Boxes believes in the phrase “Made in the USA.” We know those words stand for high-quality products, a commitment to excellence and an investment in American workers and communities. That’s why we perform all our operations under one roof in Minneapolis, Minnesota.
If you care about buying American, you can feel good about working with Bolt Boxes. You’ll be able to ship each of your products in American-made packages. Combine this fact with our eco-friendly materials, and you know you’re doing your part to invest in the land you call home.
Our dedicated, friendly team is ready to help you achieve your business goals with custom shipping boxes. Custom shipping boxes can make your business stand out from the rest with help from the benefits above. And with us, experiencing these benefits is easy. Our website’s homepage contains a built-in tool for finding the perfect size box to suit your needs. From there, you can follow the on-site directions to add nearly any customization option your business needs.
Call us at 1-800-677-8283 or contact us online to learn more about our custom packaging services.
eCommerce companies know that packaging is essential. Not only must it protect the products being sent, but it should also place the brand in a positive light. Unboxing a product is part of the shopping experience, and exceptional packaging can elevate your brand above the competition.
Custom-branded shipping boxes create an unforgettable unboxing experience for your customers. But, before you make a bulk order, you must ensure that box packaging suits your customers and products. While it has its place, there are times when mailers or other forms of packaging might make more sense. On top of this, not all shipping boxes are the same. Once you decide that custom boxes are the way to go, you must determine which boxes are best for your brand.
That’s why we’ve put together this handy guide covering everything you need to know about custom shipping boxes before you buy. Let’s dive in!
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A shipping box—also referred to as a packing box or a mailer box—is characterized by its corrugated walls. The slight padding makes it a robust packaging choice, ideal for fragile items or those that require something more rigid than a poly mailer or other more flexible packaging choices. Depending on how they are secured, there are a few different shipping boxes to choose from. We will talk more about that below.
The critical difference between boxes and cartons is their thickness. Boxes are typically corrugated and rigid, suitable for stacking and long-term storage. Conversely, cartons are thinner—think cereal boxes or milk cartons—and less durable but more lightweight. It’s usually best to choose a shipping box or a mailer over a carton for shipping, as cartons may not fully protect your products during transit.
Because of their rigidity and durability, mailing boxes are ideal for shipping items that need protection. Almost all products can be shipped in a corrugated box—apparel, appliances, jewelry, skincare, yarn, food, etc. The question isn’t what can be shipped, but what should you ship in a box.
Some items ship better in a box. They may be too heavy for a poly or paper mailer or too fragile for more flexible packaging choices. Here’s a list of product types that should be shipped in a box.
These include boots, water bottles, blenders, or children’s toys. Items that are wide, tall, and relatively deep often need a box rather than a mailer. Often, these items carry some weight and might break through a paper or poly mailer. Additionally, bulky items in a mailer are difficult to stack in a truck or store in a warehouse. It’s easier for the shipper to pack these items in a stackable mailing box.
If you’re shipping a few items in a single order, a box works better than a mailer. If your business sells smaller products—like face cream or jewelry—you can have one or two shipping box sizes on hand that work for almost all orders.
Items that must be handled carefully, such as large glass bottles or candles, need a sturdy shipping box. While small, compact bottles can often be wrapped and shipped in padded mailers or bubble mailers, a shipping box is the best option for larger glass bottles. Boxes also tend to better protect items with sharp corners, like hardcover books and picture frames, than mailers.
A custom shipping box provides an impressive experience for customers. Boxes retain their shape and allow items to be arranged appealingly with customized elements like tissue paper. For this reason, some companies selling products that could be sold in a mailer (such as apparel) will still opt for a box.
Subscription services or “box of the month” companies typically use boxes for the above reasons. Successful subscription services understand the importance of creating an appealing unboxing experience that keeps customers returning.
Learn more on our blog: Choosing Between a Mailer or a Shipping Box
When it comes to custom shipping boxes, there are five basic styles to choose from. Here’s what each is best suited for.
These are the boxes we recommend the most and sell the most. Many brand-conscious eCommerce businesses use their classic presentation style to create a fantastic unboxing experience for their customers. Logos and branding look great on the box lid, while the locking tabs create a clean seal. They’re also ideal for most eCommerce products, including apparel, accessories, cosmetics, small toys, and outdoor wear. However, you should avoid the TL when shipping large boxes (greater than 15” x 15”) or heavy goods (> 15 lbs).
Very similar in design to the TL box, this box style can be used for the same items, and it even shares a similar material footprint, which is why we price them the same. For most customers, the choice between the two comes down to aesthetics. The literature mailer’s seam is on the top edge of the box, whereas the tab locking box has it on the bottom edge. Furthermore, The LM’s lid rests on the sides of the box, which hides the side seams and folds that you can see on a TL. The LM is also quicker to assemble due to the lid folding into the box versus the TL’s two tabs that fold into slots.
As the traditional industrial box, RSCs are probably what you think of when you picture shipping boxes. Each side has a tab that folds over, and the seam is taped shut on the top and bottom. RSCs are great for heavy products (> 15 lbs) and those that require deep box sizes (> 6”). Many customers use RSCs when packing fragile items in packaging paper or heavy items such as books, liquids, or ceramics.
The five-panel folder is very similar in design to the RSC, except FPFs have an extra inside flap that reinforces the box's structural integrity. This design is best for tall or long items such as a wooden sculpted Statue of Liberty, a skyscraper model, or a baseball bat.
In a class all by itself, the OPF is an excellent box for slim, flat items such as picture frames, prints, and books. These are sometimes referred to as mailer boxes because they are thin and have some of the characteristics of a flat envelope mailer, even though they are constructed from corrugated materials. The OPF flaps fold around the product and meet on the backside, creating a clean front panel with no seams that look great when printed. We have several variations depending on how quickly you need to pack your items. For example, we have developed a wrap-around OPF that allows you to wrap the product instead of folding it over each of the four sides. The OPF is a great way to package large volumes of the right product in record time.
While corrugated pads are not a custom shipping box type, they are a custom-sized corrugated product that serves as a shipping accessory, so we’re including a description here.
These typically serve one of three purposes:
Scored pad dividers can separate two or more products within your box, providing more visibility and protection to each piece. Imagine shipping a t-shirt and a rolled print in a single box. Without a divider, the t-shirt will move around, damaging the print. With a divider, the t-shirt can arrive looking sharp and folded, and your print will remain intact.
Trays are not technically boxes like pads, but they play a critical role in shipping. They’re often used to transport plants, cans, bottles, and other items within a retail or warehouse environment. Trays are similar to Tab Locking Boxes and Literature Mailers, just missing the top closure.
Choosing the correct shipping box for your products comes down to the types of products you’re shipping and the aesthetic and unboxing experience you’re seeking. Need help to figure out the best shipping box for your eCommerce company? Try out some free samples, or contact us for more guidance.
A corrugated sheet has linerboard (the flat outer covering) and flutes (the s-shaped, wavy paper between the linerboard). The flute enables corrugated sheets to resist bending and allows the sheets and boxes made from them to withstand pressure.
Flutes vary in two main characteristics: their height (which creates the thickness of the cardboard sheet) and how tightly or loosely they’re waved.
Three factors determine the strength of a specific box:
This strength rating of the corrugated sheets depends on:
Shipping box strength is noted with a number and a letter—the number refers to how much weight a single sheet can withstand when standing on its edge, while the letter refers to the tightness of the corrugate waves. The higher the number and the letter, the stronger the box is.
Learn more on our blog: Understanding Shipping Box Strength
At EcoEnclose, every single box we sell is custom cut, so it’s the exact size you need it to be. Minimize the extra, unnecessary air within your custom shipping box for more eco-friendly, less expensive, and visually appealing shipping.
Are you trying to determine the right size for your custom shipping box? We recommend laying out your items to ship on a table and measuring an imaginary boundary around your products to determine the length, width, and height of your shipping box.
Note that the dimensions you input on our site for boxes refer to the inside dimensions of the box you will receive. If you have any doubts, we recommend ordering a free sample before stocking up to ensure your box is the perfect size.
Learn more on our blog: Right-Size Your Sustainable Packaging
Yes! Branding your boxes can be a great way to promote your brand and wow your customers. There are several printing options available to eCommerce companies and retailers. Here are the three most common box printing styles.
With this type of printing, we’ll turn your design into a “plate,” which is then used to stamp your boxes with fast-drying ink. We charge a setup fee, and it will take a little time to create your plate, but then the per-box printing fee is relatively low. Furthermore, we will keep your plate for all future orders once your plate has been created. As a bonus, flexo printing (unlike digital printing) allows for using soy- and water-based inks, which are non-toxic and safely recycled or composted.
This is a process by which ink is forced onto a surface through a prepared screen of fine material to create the desired design. Because the ink is applied thickly, it creates vibrant designs, perfect for colorful branding and logos. It’s typically used on apparel but can print on corrugated cardboard.
Digital prints allow for an immense array of colors and designs in matte or gloss finish, and the setup time is pretty low. However, the cost per box is relatively high, so digital corrugated printing isn’t typically used for high-volume shipper boxes but instead on displays or retail packaging.
At EcoEclose, we opt for flexographic printing for its gorgeous aesthetic and friendliness to the planet. We offer single-color custom printing on virtually any box size and style for just 100 units. For further customization, we also have multi-panel printing options, and we can print on the inside or outside of each box in one or two colors. This means you can get the environmental benefits of flexographic printing on 100% recycled kraft boxes, and you’ll still get a gorgeous, well-designed box that conveys your brand identity.
Even better, when you work with EcoEnclose, you can print your boxes with Algae Ink™—a unique carbon sequestering black ink made with algae cells.
Learn more: EcoEnclose’s custom printing services for boxes
There are many things to consider regarding your shipping containers' entire environmental life cycle. When comparing a plastic mailer to a paper shipping box, it first seems obvious—paper is better for the environment than plastic, right? Unfortunately, it’s not that simple.
Typically, a cardboard box requires more resources and energy than an equivalent plastic mailer.
One 13” x 19” x 2” cardboard box requires 0.7 lbs of paper, while one 12.5” x 18.25” x.25” poly mailer requires 0.052 lbs of plastic. The same box takes 23 times more energy and emits six times more CO2 in production than the mailer. So, even though paper comes from a renewable resource while plastic derives from nonrenewable fossil fuels, the production of corrugated boxes carries a higher environmental footprint than plastic.
The carbon footprint of shipping is driven both by the dimensions and weight of packages. Cardboard is typically heavier than an equivalent poly mailer and requires more energy to ship.
Most boxes and poly mailers can be reused at least once. However, most of them are not reused. Consumers are far more likely to recycle cardboard boxes than plastic mailers. According to a 2022 American Forest & Paper Association study, 93% of cardboard boxes were recycled. This shows that although poly mailers have some eco advantages in manufacturing and logistics, most are still landfill-bound. Conversely, boxes are more likely to be recycled and returned to the industrial supply chain.
Paper has its advantages, just like plastic mailers. Ultimately, we recommend you make the best decision for your products and company. What protects and presents your goods as effectively as possible? If you have decided that boxes are the best solution for you, then the best thing you can do for the planet is to work hard to make all aspects of your shipper boxes sustainable.
The good news is that EcoEnclose makes it easy to make sustainable choices. Most of our packaging options are made from 100% recycled materials and are recyclable, ensuring as little impact on the planet as possible. No matter which option you choose, it will be a good one.
Learn more on our blog: How to Choose Between a Mailer and a Shipping Box
Many companies use a shipping box and, because the box is curbside recyclable, showcase it as a sustainable option. This is incredibly misleading; a box made with virgin content is a major environmental miss. Brands that genuinely want to do right by the planet need to choose packaging that goes above and beyond when it comes to the planet. Here are the key things sustainability-minded businesses should look for in their packaging.
Many companies tout “made with recycled content” on their boxes. This is a fuzzy statement that, as a standard, typically means that it’s made with approximately 30% recycled content. This isn’t enough.
Look for boxes with 100% recycled content and as much post-consumer waste as possible. Our boxes are 100% recycled, with at least 95% post-consumer waste. Acknowledging that paper products made with recycled content are weaker than their virgin counterparts is essential. Virgin paper fibers are longer, and longer fibers interweave better, leading to stronger paper.
In some situations, 100% recycled corrugated isn’t strong enough. But we’ve found that most products shipped to customers work well in our 100% recycled boxes. We encourage you to order a sample or contact us if you have concerns about the quality and strength of recycled cardboard.
If you order stock sizes from a supplier, work hard to find the most suitable size for your needs, or, better yet, order custom sizes so you know you are using only what you need. Boxes that are too big for their products require more materials and protective filling and often weigh more, contributing to your environmental footprint. Opting for a snug fit mitigates those issues.
We are committed to reducing waste. That’s why EcoEnclose’s 100% Recycled Shipping Boxes are available in many configurations, and every box is customized to your specific needs so your unique products fit perfectly.
Companies are in a unique position to encourage behavior change. Use your brand to encourage your customers to make more environmental choices. Let them know how to properly dispose of or reuse your packaging in your confirmation or shipping emails. Add a stamp or a note in their box encouraging them to dispose of their shipping boxes responsibly. Or take a cue from some of our super creative companies and provide cool ideas for reuse. For example, one company filled their box with seed paper and encouraged customers to plant a garden in the box itself.
A significant portion of any eCommerce company’s carbon footprint comes from shipping. Minimize your footprint by choosing eco-friendly shipping options. If you do not need your boxes immediately, select ground shipping and encourage your customers to do the same.
Ordering custom shipping boxes is simple. Select your style, dimensions, strength, and branding - we'll handle the rest. For branded orders, we have a real, live human proof your artwork prior to production to ensure your vision is captured into a beautifully finished product.
Get started: order custom shipping boxes here
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